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Accelerating Order Fulfillment with Logiwa IO’s Multiple Pack Type Management

Written by: Baris Duransel
Originally published on December 12, 2024, Updated on December 12, 2024
Accelerating Order Fulfillment with Logiwa IO’s Multiple Pack Type Management
In today’s ecommerce landscape, efficient order fulfillment is crucial for maintaining customer satisfaction and staying competitive. One effective strategy to enhance fulfillment operations is the implementation of multiple pack types. This approach streamlines warehouse processes, reducing pick, pack, and shipping times. 

Logiwa IO‘s advanced multi-pack type management offers a comprehensive solution to these challenges, optimizing warehouse efficiency and accelerating order fulfillment. It’s just one of the many ways that Logiwa’s fulfillment management system (FMS) goes beyond legacy WMS.

Watch the video to discover how Logiwa IO’s multi-pack type management feature gives you the flexibility and precision to keep your operations running smoothly, no matter how complex.

The importance of multiple pack types in order fulfillment

Managing warehouse operations in the modern ecommerce landscape presents a unique challenge: how do you efficiently handle products that come in multiple pack sizes, from individual units to full pallets, while maintaining accuracy and speed? Think of a simple product like bottled water—it might arrive on pallets, be stored in cases, and need to be shipped as individual bottles or six-packs to different customers. This complexity multiplies across thousands of SKUs, making traditional warehouse management systems struggle to keep pace.

Utilizing multiple pack types in warehouse operations provides several key benefits:

Enhanced operational flexibility

  • Hierarchical Pack Types: Logiwa IO allows the definition of up to four levels of connected pack types—unit, case, master case, and pallet. This hierarchical structure ensures precise tracking of inventory quantities at each level, facilitating efficient management of diverse product assortments. 
  • Irregular Pack Types: The system supports unlimited irregular pack types per SKU, accommodating vendor-specific packaging variations seamlessly. This flexibility is crucial for businesses dealing with suppliers who provide the same SKU in different pack quantities, such as 6-pack or 12-pack configurations. 

Improved inventory management

  • Comprehensive Tracking: Assigning barcodes, dimensions, weights, and volumes to each pack type ensures precise tracking and storage optimization. This detailed information aids in accurate inventory control and space utilization within the warehouse
  • Real-Time Visibility: Automatic calculations of inventory across all pack levels provide real-time insights into stock availability, enabling prompt decision-making and efficient replenishment processes. 

Streamlined picking and packing processes

  • Optimized Allocation Algorithms: Logiwa IO’s configurable allocation algorithms select the most efficient pack type for order fulfillment, reducing handling times and labor costs. This optimization is particularly beneficial in high-volume operations where speed and accuracy are paramount. 
  • Efficient Handling of Packaging Variations: The system effectively manages varying vendor packaging, simplifying operations and minimizing disruptions caused by inconsistent pack sizes. 

Reduced errors and shipping delays

Consolidated Storage: Storing cases and individual units in the same location simplifies retrieval, minimizing picking errors and ensuring timely shipments. This consolidation enhances the accuracy and speed of the fulfillment process. 

Cost savings

  • Labor Optimization: Efficient pack type selection reduces operational costs by minimizing the time and effort required for picking and packing, leading to significant labor savings. 
  • Error Reduction: Minimizing errors in order fulfillment decreases the likelihood of returns or refunds, resulting in cost savings and improved customer satisfaction.

Imagine having a warehouse management system that’s equally comfortable handling a supplier who suddenly switches from 12-pack to 15-pack cases, while simultaneously maintaining perfect count accuracy down to the individual unit level. This sophisticated yet practical approach to pack type management doesn’t just solve today’s operational headaches—it creates a foundation for scaling your fulfillment operations while keeping costs under control. Let’s explore how Logwia IO makes this possible.

Logiwa IO speeds order fulfillment with multi-pack type management

Logiwa IO’s multi-pack type management system offers several features that expedite the pick, pack, and ship processes:

Comprehensive multi-pack type capabilities

Custom Configurations: The system allows operations to adapt to diverse product dimensions and packaging requirements, enhancing flexibility and responsiveness to market demands. 

Efficiency in complex scenarios

Handling Packaging Variations: Logiwa IO manages vendor packaging variations effortlessly with support for unlimited irregular pack types per SKU, ensuring smooth operations despite inconsistencies. 

Real-time inventory insights

Immediate Updates: The system provides real-time updates on stock levels across all pack types, facilitating prompt replenishment and preventing processing delays. 

Why choose Logiwa IO warehouse software?

Logiwa IO stands out for several reasons:

  • Advanced Technology Integration: The system includes mobile and API/Excel interfaces, simplifying processes and enhancing flexibility. 
  • Scalability: Logiwa IO accommodates growing business needs, ensuring long-term viability and adaptability. 
  • Broad Support: The platform supports complex B2B and D2C fulfillment operations, addressing unique logistical challenges effectively. 

Implementing Logiwa IO’s multi-pack type management is a strategic move toward efficient, accurate, and cost-effective order fulfillment. By leveraging its comprehensive features, warehouses can significantly improve their order fulfillment processes, leading to increased efficiency and customer satisfaction. 

Multi-pack types are just one way Logiwa’s warehouse management software can transform warehouse operations and enhance overall performance.

Schedule a call with one of our fulfillment experts to discover how Logiwa IO can help you fulfill brilliantly.
 

FAQs on improving order fulfillment with multiple pack types

What is multi-pack type management in warehouse operations?

Multi-pack type management is a warehouse management system feature that handles products with multiple packaging configurations, from individual units to full pallets. It enables warehouses to track and manage inventory across different pack sizes while maintaining accurate counts and efficient operations. This system is crucial for businesses that receive, store, and ship products in various quantities and packaging formats

How does multi-pack type management improve warehouse efficiency?

Multi-pack type management improves warehouse efficiency by automating the tracking of different package sizes, optimizing picking routes, reducing handling time, and minimizing errors. The system automatically calculates the most efficient pack type for each order, considers storage location optimization, and maintains real-time inventory visibility across all packaging levels, leading to faster order fulfillment and reduced labor costs.

Can multi-pack type management handle irregular package sizes from different vendors?

Yes, advanced multi-pack type management systems like Logiwa IO can handle unlimited irregular pack types per SKU. This flexibility allows warehouses to manage vendor-specific packaging variations seamlessly, even when suppliers change their packaging configurations (for example, switching from 12-pack to 15-pack cases) without disrupting operations or inventory accuracy.

How does multi-pack type management reduce shipping errors and delays?

Multi-pack type management reduces shipping errors and delays through consolidated storage locations, automated allocation algorithms, and real-time inventory tracking. The system ensures accurate picking by clearly identifying the most efficient pack type for each order, maintaining precise inventory counts across all packaging levels, and streamlining the picking and packing process to prevent mistakes and expedite shipments.

What is the difference between legacy WMS and multi-pack type management systems?

Traditional warehouse management systems (WMS) often struggle with complex packaging variations and real-time inventory tracking across different pack sizes. Modern systems equipped with multi-pack type management offer advanced features like hierarchical pack type tracking, automated allocation algorithms, and support for irregular pack sizes, providing greater flexibility and efficiency in handling diverse product packaging configurations.

Seamless WMS integrations for fulfillment success

There's a lot going on behind the scenes when a customer buys a product. If the sale happens online, it's recorded in an Order Management System (OMS) and maybe an Enterprise Resource Planning (ERP) system. The OMS takes the client's payment, and the ERP handles...

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